Rick Deckart

04-20-2007, 10:22 AM

It is very easy and cheap to build olympic barbell sized micro loading.

Tools:

keyhole saw

hole saw for 50mm hole, for a power drill

compass

tape measure

scale

Material:

Best is wood, preferably a large square board

Measure the dimensions of the board and calculate the surface, then

measure the weight.

Lets say it's 300mm x 310mm = 910cm², and 1100 gr:

Calculate the specific weight per cm²,

910cm² / 1100 gr = 0.873gr per cm²

Calculate the surface of a 5cm diameter disc of the material,

2.5cm x 2.5cm x PI = 19,63cm²

Calculate the weight of such a disc

19.63 * 0.873 ~ 17gr

Add that to the weight of the disc you plan to build, lets say 250gr

250gr + 17gr = 267gr

Calculate the diameter of a disc of that weight from the given material,

Radius = SQRT (267gr * 0.873 / PI)

Radius = 8.61cm

Use the compass to mark a circle with the radius 8.61cm and an inner circle with radius 2.5cm, use the keyhole saw to saw the outer circle out, use the hole saw to remove the inner circle and voila, a 250gr micro loading plate for your olympic barbell... If you use powered tools the time to build two is ~5--10min and the cost is next to nothing. BTW I don't own all the tools I use, but I know people who have them and will lend them to me or a more than happy to help out.

Tools:

keyhole saw

hole saw for 50mm hole, for a power drill

compass

tape measure

scale

Material:

Best is wood, preferably a large square board

Measure the dimensions of the board and calculate the surface, then

measure the weight.

Lets say it's 300mm x 310mm = 910cm², and 1100 gr:

Calculate the specific weight per cm²,

910cm² / 1100 gr = 0.873gr per cm²

Calculate the surface of a 5cm diameter disc of the material,

2.5cm x 2.5cm x PI = 19,63cm²

Calculate the weight of such a disc

19.63 * 0.873 ~ 17gr

Add that to the weight of the disc you plan to build, lets say 250gr

250gr + 17gr = 267gr

Calculate the diameter of a disc of that weight from the given material,

Radius = SQRT (267gr * 0.873 / PI)

Radius = 8.61cm

Use the compass to mark a circle with the radius 8.61cm and an inner circle with radius 2.5cm, use the keyhole saw to saw the outer circle out, use the hole saw to remove the inner circle and voila, a 250gr micro loading plate for your olympic barbell... If you use powered tools the time to build two is ~5--10min and the cost is next to nothing. BTW I don't own all the tools I use, but I know people who have them and will lend them to me or a more than happy to help out.